INSTRUCTOR: Dr.Amitabh mukherjee
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HANDS ON LAB - ME 371
TUMBLING MONKEY
PROJECT MEMBERS --->
CONTENTS
INTRODUCTION
In this project,we present the mechanism of the "tumbling monkey".It can carry
out the following actions:
- Tumbling backwards by using its hands
- Shaking i.e. regaining its stable position even from a stumbled position
- moving forward by using its hands
- Moving its tail round and round
To operate it two 1.5V pencil batteries are needed.
Some of the functions are shown below:
TUMBLING & FORWARD ACTION
WORKING MECHANISM
GEAR ASSEMBLY
The number of teeths of respective gears are shown in black colour & numbered in brown colour.
 Engagement of gears:
- Gear 1 :- connected to permanent magnet dc motor.
- Gear 5:- Integral with hand shaft.
- Gear 8:- Integral with tail shaft.
- Other gears :- Free to rotate on their respective shafts.
  Engagement of gear asssembly with tail shaft:
RIGHT ANGLE GEAR
- Right angle gear:-- This gear is used here to transmit the motion in prependicular direction.This is responsible for the WAVING TAIL.The rotation is mainly transmitted through sliding.Disadvantages of this type of gear are low power transmission large axial thrust. Though above gear has got aforesaid disadvantages,yet it is easier to make a`:economical.So it is used here.
- Spring:-- Spring is acting as shock absorber as it receives frequent impact .
BACK
SPEED RATIO
The permanent magnet DC motor rotates the gear 1 at a very high speed &low torque.A high torque & low speed is required to the hand shaft which is provided by the gear train shown in right.
Speed Ratio=(Speed of hand shaft)/(Speed of motor)
=(10/35)*(18/42)*(15/45)*(10/50)
=2/245
No load Speed of hand shaft=65 rpm
No load Speed of motor=65*245/2=7962.5 rpm
For waving tail ,similarly,a gear assembly(as shown in right) is used to get a much reduced speed.
Speed ratio=(Speed of tail shaft)/(Speed of motor)
=(10/35)*(18/42)*(1/3)*(1/5)*(1/2)*(1/3)
=1/735
BACK
OUTER-SHAPE
At the outset, motion of the "TUMBLING MONKEY" looks arbitrary though the gear assembly provides two rotary motion(one at the hand shaft & one at the tail shaft) which owes to its outer shape.
- - - - represents ground in figure
Shape of hand:-- The shape of hand is shown above.The direction of rotation of hand shaft is CCW(as indicated in figure).
As one can see the first contact of the rotating arm is with its wheel to the ground to reduce the friction.otherwise,at the time of contact the normal action is quite high ,hence sliding friction will be too high to cause the required action.
MATERIALS USED
- The Outer shape of the toy is made of plastic.
- The Gears are made of thermosetting plastic.Thermosetting plastic is light,cheap & highly stiff as required here.
- The Shafts are made of mild steel.
- The Compressive Spring is made up of spring steel.This material is used as it has high stiffness.
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